Custom 3.5 Mylar Bags Wholesale | Printed High Barrier Pouches Manufacturer

Custom 3.5 Mylar Bags are designed for brands requiring compact, durable, and high-barrier packaging solutions. Manufactured with premium laminated materials, these small mylar pouches provide excellent protection against moisture, oxygen, light, and external odors. RBD Packaging offers wholesale custom printed 3.5 Mylar Bags with flexible sizes, finishes, zipper options, and OEM manufacturing services.

Colors Custom (1-10 colors accepted)
Materials Accept custom(Will give you the most professional advice)
Certifcate BRC, FSC, FDA, BSCI, ISO9001, SGS
MOQ 3000 pcs
Price US$0.02-US$0.4 (final price will be according to final specifications)
Delivery 7-15days

Custom 3.5 Mylar Bags Wholesale | Printed High Barrier Pouches Manufacturer

Custom 3.5 Mylar Bags are designed for brands requiring compact, durable, and high-barrier packaging solutions. Manufactured with premium laminated materials, these small mylar pouches provide excellent protection against moisture, oxygen, light, and external odors. RBD Packaging offers wholesale custom printed 3.5 Mylar Bags with flexible sizes, finishes, zipper options, and OEM manufacturing services.

Colors Custom (1-10 colors accepted)
Materials Accept custom(Will give you the most professional advice)
Certifcate BRC, FSC, FDA, BSCI, ISO9001, SGS
MOQ 3000 pcs
Price US$0.02-US$0.4 (final price will be according to final specifications)
Delivery 7-15days

Custom 3.5 Mylar Bags for Wholesale Packaging Solutions

Custom 3.5 Mylar Bags provide a compact and reliable packaging solution for brands that need durable, lightweight, and visually appealing flexible packaging. Designed with high-barrier laminated materials, these small mylar pouches help protect packaged products from external environmental factors while maintaining product quality during storage and transportation.

RBD Packaging specializes in manufacturing custom mylar bags for global brands, distributors, and packaging buyers. With professional printing technology, flexible customization options, and factory-direct production, we provide OEM packaging solutions tailored to different industries.

Technical Specifications & Customization Capabilities

To assist packaging engineers and supply chain buyers in evaluating structural integrity, review our standard manufacturing capabilities below:

Specification Parameter Available Standard & Custom Options B2B Technical Advantage
Volumetric Capacity Standard 3.5 Grams (1/8 oz) / Custom Dimensions Precision sizing minimizes internal headspace, reducing oxidation risks.
Material Laminate Structures PET/VMPET/PE, PET/AL/PE, Kraft/Foil/PE, Soft-Touch PE Ultra-low OTR and WVTR ratings for extended product shelf life.
Thickness Range 3.5 Mil to 7.0 Mil (Single side) High puncture and tear resistance for secure transport and shelf handling.
Pouch Formats 3-Side Seal Flat Pouch, Stand-Up Pouch (SUP) Flexible options for hanging peg displays or vertical shelf positioning.
Closure Systems Heavy-Duty Airtight Zip, Child-Resistant Zipper, Heat-Seal Top Ensures 100% smell-proof isolation and regulatory compliance.
Printing Options Rotogravure (Up to 10 colors), High-Res Digital Flexo Crystal-clear graphics, vibrant color matching, low-MOQ print runs.
Surface Finishes Soft-Touch Matte, Glossy, Metallic Foil, Holographic, Spot UV Premium tactile feel and visual contrast for retail brand recognition.
Certifications FDA Compliant Food-Grade, SGS Certified, ISO9001 100% safe for direct food, botanical, and pharmaceutical contact.

Key Benefits of Custom 3.5 Mylar Bags

1. Superior 3.5g Multi-Layer Barrier Protection

Our 3.5 Mylar bags utilize a dense multi-layer barrier film. By fusing toughened PET with an impermeable aluminum foil (AL) or metalized (VMPET) layer, the bag acts as a shield against moisture vapor transmission (WVTR) and oxygen ingress (OTR)—preserving aromatic terpenes, crisp textures, and volatile compounds.

2. Tailored Retailing & Brand Identity

In competitive retail environments, custom packaging drives sales. We offer high-definition full-color printing across the entire surface of the pouch. Enhance your brand identity with spot UV accents, clear product viewing windows, or premium soft-touch matte textures.

3. Precision Ergonomics & Airtight Closure Systems

Equipped with heavy-duty reclosable press-to-seal zippers, our 3.5 Mylar pouches keep contents fresh long after initial opening. Heat-sealable tops with pre-cut tear notches ensure tamper-evident factory delivery while allowing effortless end-user access.

Elevate Your 3.5g Product Line with Factory-Direct Packaging

Partner with RBD Packaging to secure premium, custom-printed 3.5 Mylar bags engineered for maximum freshness and retail impact.

Frequently Asked Questions (FAQ)

What are the standard dimensions for a 3.5 Mylar bag?

Standard 3.5g (1/8 oz) flat bags are typically 3.5″ x 4.5″ or 3.625″ x 5″, while stand-up pouches feature a bottom gusset width between 1.5″ and 2″. Custom sizes can be manufactured precisely to your product’s volume.

How do 3.5 Mylar bags differ from general Flat Mylar Bags?

While flat Mylar bags cover a wide spectrum of general packaging, 3.5 Mylar Bags are specifically dimensionalized, engineered, and thickness-optimized for 3.5-gram / 1/8th oz portion control, providing an exact fit without excessive void volume.

Are your 3.5 Mylar pouches smell-proof and child-resistant?

Yes. When properly heat-sealed above the zipper, our multi-layer foil structure forms a 100% smell-proof seal. We also offer ASTM D3475 certified child-resistant zippers for regulated retail markets.

What is the Minimum Order Quantity (MOQ) for wholesale orders?

We support emerging brands with low MOQ digital printing options starting as low as 1,000–5,000 pcs, while large-volume rotogravure runs offer maximum cost efficiency for orders of 10,000+ pcs.

Our Certifications

We are confident that Paper Bags meet the highest quality standards and can pass any certifications or testing requirements you may need.Engage with RBD’s cutting-edge solutions and talk shop with our experts at international packaging events.

Our Certifications

We are confident that Paper Bags meet the highest quality standards and can pass any certifications or testing requirements you may need.Engage with RBD’s cutting-edge solutions and talk shop with our experts at international packaging events.

Why We Stand as Your First Choice?

we believe a manufacturer should be the strongest link in your supply chain, not a source of stress. For 20 years, we’ve helped brands avoid costly delays, prevent quality issues, and achieve stress-free production with clear communication and predictable delivery.

  • Clear, transparent communication from the first message to final delivery

  • Quality you can rely on, not surprises or excuses

  • Fast sampling + predictable lead times, even when you have tight deadlines

  • Flexible customization, from small trial orders to large-scale production

  • A partner who understands your market, compliance, and branding needs

Your success = our success — we support your reorder cycles and new product launches

Why We Stand as Your First Choice?

we believe a manufacturer should be the strongest link in your supply chain, not a source of stress. For 20 years, we’ve helped brands avoid costly delays, prevent quality issues, and achieve stress-free production with clear communication and predictable delivery.

  • Clear, transparent communication from the first message to final delivery

  • Quality you can rely on, not surprises or excuses

  • Fast sampling + predictable lead times, even when you have tight deadlines

  • Flexible customization, from small trial orders to large-scale production

  • A partner who understands your market, compliance, and branding needs

Your success = our success — we support your reorder cycles and new product launches

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Full Cooperation Guidelines

We strictly follow standard B2B export packaging protocols with heavy-duty, palletized, and moisture-protected cartons. Full FOB, CIF, and DDP (Delivered Duty Paid) shipping are provided to North America and Europe, ensuring safe and on-time warehouse delivery.

We ensure a hassle-free import experience through a transparent lifecycle: Every step is strictly monitored to guarantee 100% quality and seamless long-term partnership.

10-step custom packaging order process infographic by RBD Packaging
An overview chart of RBD Packaging payment and shipment options for custom bag manufacturing, showcasing logos for Trade Assurance, PayPal, Western Union, HSBC, VISA, MoneyGram, and global couriers like DHL, FedEx, UPS, TNT, and EMS alongside factory warehouse loading and shipping photos.

Factory-Direct Capabilities

Digital Printing
Gravure Printing
Automated custom packaging production line machine at RBD Packaging factory
RBD Packaging factory workshop with automatic paper bag making machines
Automatic slitting and cutting machine for packaging film and kraft paper materials
High-precision flexographic printing equipment in RBD Packaging printing workshop

Factory-Direct Capabilities

Digital Printing
Gravure Printing
Automated custom packaging production line machine at RBD Packaging factory
RBD Packaging factory workshop with automatic paper bag making machines
Automatic slitting and cutting machine for packaging film and kraft paper materials
High-precision flexographic printing equipment in RBD Packaging printing workshop

Full Cooperation Guidelines

We strictly follow standard B2B export packaging protocols with heavy-duty, palletized, and moisture-protected cartons. Full FOB, CIF, and DDP (Delivered Duty Paid) shipping are provided to North America and Europe, ensuring safe and on-time warehouse delivery.

We ensure a hassle-free import experience through a transparent lifecycle: Every step is strictly monitored to guarantee 100% quality and seamless long-term partnership.

10-step custom packaging order process infographic by RBD Packaging
An overview chart of RBD Packaging payment and shipment options for custom bag manufacturing, showcasing logos for Trade Assurance, PayPal, Western Union, HSBC, VISA, MoneyGram, and global couriers like DHL, FedEx, UPS, TNT, and EMS alongside factory warehouse loading and shipping photos.

Trusted by Global Brands

Trusted by Global Brands

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Whether you are a start-up brand or a large enterprise, RBD Packaging can provide high-quality, personalized packaging solutions.

Professional Packaging Service

Trusted by Global Brands

Trusted by Global Brands

logo-10
logo-3
logo

Whether you are a start-up brand or a large enterprise, RBD Packaging can provide high-quality, personalized packaging solutions.

Connecting Globally: Our Exhibition Journey

our Global Exhibitions

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Singapore

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Indonesia

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Japan

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United States

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Germany

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Dubai

What Customers Are Saying

What Customers Are Saying

Working with RBD-PACKING has been a game-changer for our packaging needs. Their attention to detail and customer service is unmatched. We’ve seen a noticeable improvement in shelf appeal since switching to their packaging solutions.
James, Food & Beverage Industry
As a small business, finding a reliable packaging partner was crucial. RBD not only provided us with high-quality bags that keep our products safe, but their team also guided us through the design process, ensuring our brand stands out.
Maria, Health & Wellness Brand
RBD’s eco-friendly packaging options have allowed us to align our product line with our sustainability goals. It’s refreshing to work with a supplier that shares our commitment to the environment.
Liam, Electronics Manufacturer

The efficiency and flexibility of RBD’s production process have significantly reduced our lead times, allowing us to respond to market demands more swiftly. Their ability to deliver on tight schedules has been invaluable to our operations.

Sophia, CEO of an Organic Product Line

From the first prototype to the final delivery, our experience with RBD-PACKING has been nothing short of excellent. Their customized packaging solutions have elevated our product presentation and customer experience.

Ethan, Specialty Gourmet Products

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